How to buy a soldering iron (component lead-free soldering station)

How to buy a soldering iron (component lead-free soldering station)

Now it's all lead-free soldering. The factory's purchase of soldering iron (soldering station) can't be purchased with traditional concepts. The common temperature-controlled soldering iron on the market, although the mark can be set to 400 degrees or higher, in fact, its heat capacity and temperature recovery ability, in the case of cold solder joints, is insufficient to deal with lead-free high-temperature soldering. In the welding, the lead-free tin wire with a melting point higher than 34 °C is relatively large, and if it is welded by ordinary temperature-controlled soldering station without increasing the temperature (especially when the solder joint is large), Because of the lack of heat energy, tin burrs, soldering and welding speed are too slow; therefore, in order to achieve a proper welding effect, it is necessary to increase the soldering temperature of the soldering iron, but increasing the soldering setting temperature will bring many negative effects. ,

A. Lead-free tin wire is more oxidized than leaded wire, and high temperature plays a catalytic role. The oxidation rate increases exponentially with the increase of temperature, so welding at very high temperature is easy to cause mechanical contact type soldering. (The solder does not form an intermetallic molten alloy layer between the workpieces to be welded) and the solder joints are grayish;

B. The ideal state of the soldering iron is not to idle higher temperature, eliminate the storage of energy, and directly add the energy obtained from the power supply to the welding place, so as to avoid the loss of energy and achieve good welding to the utmost, but Ordinary soldering irons cannot be realized because of the slow heating rate. Only by increasing the idle temperature, enough heat can be stored to reach the temperature required for the welding load, and the higher temperature will have a great thermal shock to the delicate components. To directly or indirectly affect the performance of the circuit and the performance of the whole machine.

C. General electronics factories, especially optoelectronic products factories, have strict control over the setting of welding temperature. The lower the temperature setting, the better the welding conditions can be met. Therefore, the higher welding temperature can not meet the welding process established by the factory. Claim.

To purchase a lead-free soldering station (ironing iron), you must first ensure two points:

1. Ensure welding temperature is around 350 °C

2. Guarantee welding speed 3-4 seconds a solder joint

The ability to guarantee the above two points is called a lead-free soldering station. It is not advisable to increase the soldering temperature in order to meet the soldering speed, which will affect the solder joint quality and shorten the life of the soldering iron.

Lead-free soldering stations (ironing irons) generally have several powers of 80W, 100W, 120W, and 150W. A lead-free soldering station (ironing iron) that solders most solder joints of 80W can be used. If the solder joint is too large, a lead-free soldering station (ironing iron) with a higher power can be selected.

In short, the purchase of lead-free soldering station (ironing iron) to ensure the above two points, in the case of not meeting the above two points of the lead-free soldering station (iron) can not be called a true lead-free soldering station (iron).

Wire type
Melting point
Welding temperature
Welding speed
6337 welding wire
183 ° C
350 ° C
About 4 seconds / month
Lead-free wire
220 ° C
390 ° C
About 6 seconds / month
Soldering station type
Welding temperature
Welding speed
Soldering station price
Heating core price
Soldering iron tip price
936 soldering station (two-wire heating core)
450 ° C
About 4 seconds / month
100-200 yuan
Around 20 yuan
2-10 yuan
936 soldering station (three-wire heating core)
400 ° C
About 4 seconds / month
400-800 yuan
30-80 yuan
6-50 yuan
936 soldering station (increase power type)
380 ° C
About 4 seconds / month
About 500 yuan
30-80 yuan
8-50 yuan
High frequency heating lead-free soldering station
350 ° C
About 4 seconds / month
650-1000 yuan
70-150 yuan
8-50 yuan
Heating core integrated lead-free soldering station
350 ° C
About 3 seconds / month
More than 2,000 yuan
One
More than 100 yuan
Precious metal heating body soldering station
350 ° C
About 3 seconds / month
More than 1,800 yuan
expensive
20-50 yuan

Three Phase VFD

A single-phase VFD, also known as a variable frequency drive, is a specialized electronic device used for precise control and regulation of single-phase motors. Unlike three-phase motors that are commonly used in industrial applications, single-phase motors are predominantly found in residential and small-scale applications.

The primary function of a single-phase VFD is to control the frequency and voltage supplied to the single-phase motor, thereby enabling accurate regulation of motor speed. By adjusting the frequency and voltage output, the VFD allows for smooth and precise control over the motor's rotational speed. This feature is particularly useful in applications where speed control is required, such as in residential HVAC systems, small-scale machinery, and household appliances.

Energy efficiency is a significant advantage offered by single-phase VFDs. By adjusting the motor speed to match the load requirements, the VFD reduces energy wastage and improves overall energy efficiency. When the motor operates at a lower speed during periods of low demand, energy consumption is significantly reduced, resulting in energy savings and lower operating costs.

Motor protection is another important aspect addressed by single-phase VFDs. They incorporate various protective features, including overload protection, short circuit detection, and thermal protection, which help safeguard the motor against damage due to excessive current, voltage fluctuations, or overheating. This ensures reliable motor operation, prolongs the motor's lifespan, and reduces the risk of unexpected failures.

Harmonic filtering is also a critical consideration in single-phase VFD applications. When single-phase VFDs operate, they can introduce harmonics into the power supply, which may cause issues such as voltage distortions and interference with other electrical equipment. To mitigate these problems, single-phase VFDs often incorporate harmonic filtering techniques to suppress harmonics and ensure a clean and stable power supply, maintaining power quality and preventing damage to connected equipment.

Control algorithms play a significant role in single-phase VFD operation. These algorithms allow for precise control and adjustment of motor speed, ensuring smooth acceleration, deceleration, and accurate speed regulation. Advanced control algorithms enable efficient motor operation and enhance overall system performance.

In summary, single-phase VFDs provide precise control and regulation of single-phase motors in residential and small-scale applications. With their energy efficiency, motor protection features, harmonic filtering capabilities, and advanced control algorithms, single-phase VFDs enhance motor performance, reduce energy consumption, and ensure reliable operation in various residential and small-scale applications.

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Three Phase Vfd,Ac Single Phase Gasoline Generator,220V Vfd,Ac Inverter

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